Das Projekt ‚WoodSonics‘ schafft die wissenschaftlichen Grundlagen für adaptive Fertigungstechniken in der Holzindustrie. Die Prozessüberwachung durch Analyse der bei der Verarbeitung auftretenden Schallspektren ermöglicht zukünftig eine deutliche Effizienzsteigerung sowie eine Verringerung von Rüstzeiten und Anlagenausfällen.
Additive manufacturing or 3D printing is superior to other processes in terms of cost efficiency, customizability and sustainability and is therefore gaining ground in more and more areas. The possibilities are not yet optimized in all extents. The FFG project eFAM4Ind - endless fiber reinforced additive manufacturing for industrial applications, which was launched in April 2020, aims to explore these in the high-performance product segment and lightweight construction: Under the direction of the Chair of Materials Science and Testing at the University of Leoben and together with SinusPro, the Polymer Competence Center Leoben (PCCL), the Competence Center Wood and Head Sport as research partners, testing and simulation routines for predicting the durability and service life of fiber-reinforced components from the 3D printer are to be developed.
Project 3D-CFRP – Additive Manufacturing of Continuous Fibers Reinforced Polymer Composite Materials for High Performance Structural Applications
Within the 3-year M-ERA.NET project “3D-CFRP” Wood K plus works together with international industrial partners and universities on the development of new material combinations as well as the optimization and adaptation, respectively, of processing methods for the production of additively manufactured structural components made of endless-fibre-reinforced thermoplastics.
Furfural is gained as side-product from the pulping process and causes insouluble depositions in the plant. wood k plus investigated influencing factors in order to be able to aviod them in the future.
Corona virus information
Wood K plus wird im Zuge eines neuen FFG (Bridge) Projektes in Kooperation mit Lenzing AG an der Verwendung von UV-Licht zur Entgiftung von Prozessablaugen aus der Zellstoffindustrie forschen. Anschließend werden aus diesem Ablaugen organische Säuren mikrobiell gewonnen.
Biocomposite im 3D-FLM-Druck Andreas Haider & Jürgen Leßlhumer von Wood K plus am 22.11.2019 in der Grand Garage
Um Holz vor Schäden durch die übermäßige Aufnahme von Wasser zu schützen, wurde vom Team Smart Wood and Natural Materials (SWNM) in Tulln eine sogenannte superhydrophobe Beschichtung für Holzprodukte entwickelt, die Wassertropfen sofort abperlen lässt.
A carbamate linked polyurethane like polymerization of purified lignosulfonate with interesting Properties
A strategic dissertation gave important insights into the effects of different adhesives and wood modification.
On June 27, 2019, the workshop "Innovative Applications of Plasma Technologies" will take place at INNOVA FVG in Amaro / Udine (Italy).
The 5th BOKU Sustainability Day (April 10th 2019) provided exciting workshops and lectures on the topics of cooperation and sustainability. The day was topped by granting the Sustainability Award in the category “Research” to Miriam Lettner from the team Market Analysis and Innovation Research (MAIF).
Accompanying environmental and techno-economic assessments of lignin-based resins during the innovation process
The accompanying assessments of bio-based products during the innovation process by considering environmental and techno-economic aspects supports the implementation of these products on the market. Barriers regarding the use of lignin-based resins are mostly linked to technical and economic issues, whereas the incentives are based on the expected lower environmental impacts of the lignin-based resins compared to the conventional resins. The environmental assessment conducted within the study emphasis this incentive.
Hochkarätige Gäste aus Forschung und Industrie gaben am Standort Tulln den offiziellen Startschuss für die von der EU mitgeförderten Innovationsprojekte SUSBIND und SUSFERT.
WOOD K PLUS - AUSGEZEICHNETE EVALUIERUNG SICHERT FORSCHUNGSBUDGET VON € 22,7 MIO. FÜR DIE JAHRE 2019 – 2022
Im Rahmen des COMET-Programms (Competence Centers for Excellent Technologies) konnte sich das Kompetenzzentrum Holz (Wood K plus) nach Abschluss der Evaluierung durch ein internationales Fachkomitee die Finanzierung für weitere vier Jahre sichern. Damit steht dem Zentrum und seinen Partnern für die Programmperiode 2019-2022 ein Forschungsbudget von 22,7 Mio. Euro zur Verfügung.
Together with Borealis Polyolefine and Budapest University of Technology, notched impact strength of polypropylene (PP) based Natural Fiber Composites (NFC) has been highly in-creased by the development of innovative hybrid materials. We used special polymeric fibers as impact modifiers for NFC. In the present development, PP impregnated long fibers were applied for the first time as impact modifier for NFC. Longer fibers are more effective rein-forcements in thermoplastics than shorter fibers. Materials with high impact strength, which show improved crash performance, are of importance in the automotive industry.
Closing the loops for process waters in the pulp and paper industry is an important step to minimize the environmental footprint. It enables significant reduction of water consumption, but on the other hand undesired wood components are enriched within the process. In collaboration with Lenzing AG, a highly versatile extraction method was developed to enable characterisation of the diverse components in aqueous samples. The novel method combines the purification, enrichment or fractionation steps and makes therefore process control easier and faster.
Ziel des Projekts „MicroCell“ ist es, die wissenschaftlichen Grundlagen für ein neuartiges, biobasiertes Dämmmaterial zu entwickeln, welches gegenüber herkömmlichen Materialien eine deutliche Effizienzsteigerung hinsichtlich thermischer Isolierung aufweist.
InnoBuPro- Innovative Produktion von Biobutanol aus industriellen biogenen Reststoffen am Beispiel Sulfitablauge
Im März dieses Jahres konnte unter der Leitung von Wood K Plus erfolgreich das Projekt InnoBuPro abgeschlossen werden.
Honourable Mention Award for: Printed Paper Sensors for Intelligent Wood, Sanitary-, and Medical Systems – JKU Linz (project leader Dr. R. Schwödiauer), Kompetenzzentrum Holz GmbH, SCIO-Holding GmbH
The beginning of our multilateral cooperation in Prague (on the left Patrycja Bober - Institute of Macromolecular Chemistry of Academy of Sciences of the Czech Republic and on the right Adriana Kovalcik- Kompetenzzentrum Holz GmbH). The polymerization of pyrrole in the presence of lignin.
Non-destructive testing (NDT) of components by means of microcomputed tomography (XCT) is an important task in many fields, e.g. in the automotive and aerospace sector. However, the demands towards NDT methods are continuously increasing due to the development of advanced, complex material systems. Accordingly, new multi-disciplinary NDT approaches have to be developed to approach the challenges in the in-depth 3D characterization of advanced materials.
The idea to pulp sugar beet just mechanically followed by a finest disintegration (nanofibrillation) and then glue wood with it, leads our employee Mr. Stefan Pinkl to win this year’s Innovation Award of BOKU, tecnet equity and the accent founder-service.
At the first cutoff round at the Interreg Slovenia Austria Programme W3C was granted the project MMO3D - Development of a robotbased multiaxis 3D printing technology for composite materials.
Exactly ten years ago the Wood Carinthian Competence Center (W3C) was founded in St. Veit/Glan, as one of four locations of the “Kompetenzzentrum Holz GmbH” in Austria. Since then, an impressive chapter of successful research, development and innovation in Carinthia has been written. Because of close cooperation with numerous business partners from the wood material industry, a value of several hundred million euros were generated and based on the research results a significant number of high-quality jobs have been created in the past decade in Carinthia.
On Friday, 22nd April 2016 Wood K plus took the opportunity to present the comprehensive research-competence of the centre to the visitors of the Long Night of Research at the locations Linz, Klagenfurt and Tulln.
Adhesive distribution plays a major role for the properties of industrial wood composites, such as particle boards, MDF and OSB. The most common adhesive to produce these boards, urea - formaldehyde resin, is colourless when cured thus making the investigation of adhesive distribution merely impossible. In this project, methods to colour both wood and adhesive after the board is produced, enable the investigation of adhesive distribution. The knowledge thus obtained allowed the development of better adhesive, better boards and the reduction of chemicals needed.
Dr. Thomas Stelzer was highly interested in the different innovations of wood- and bio-based materials, which were presented during his visit of the Kompetenzzentrum Holz GmbH (Wood K plus) at January 22nd 2016.
The non-inflammable high pressure laminate “m.look”, developed by the competence center (area W3C) in cooperation with Funder Max, was awarded the Lower Austria Innovation Award 2015 (Karl-Ritter-von-Ghega-Preis).
The development and optimization of activated carbon fibers and their application as electrode material for supercapacitors was awarded with the Upper Austrian Award for Innovation 2015. Wood K plus was chosen from all 82 proposals for the Jury-Award for Radical Innovations.
BOKU (Institute of Wood Technology and Renewable Materials) & Wood K plus Area 4 meet their Swiss colleagues from ETH (Wood Materials Science Group, Ingo Burgert) and EMPA (Applied Wood Materials, Tanja Zimmermann) Zurich annually.
Successful international research cooperation leads to improvements of wood plastic composites and powder coatings enabling the durability for exterior use of wood composites.
Since September 2019, Wood K plus has been working on a strategic dissertation at its site in Tulln, which deals with a well-known but nevertheless red-hot topic. The focus is on research into the thermal decomposition of wood and other renewable resources. Old knowledge about pyrolysis, gasification, ignition and combustion is to be used and supplemented by new investigations and measuring methods. In addition to a better understanding of thermal degradation, the knowledge gained will contribute to a more targeted and efficient use of wood and renewable resources.
Due to increasing use of bio-based materials, blends of pla and pha are investigated in the field of 3d-flm printing.
Seit Mitte März sind verschiedene Verordnungen und Maßnahmen seitens der österreichischen Bundesregierung gesetzt worden, um die Ausbreitung des Coronavirus möglichst gut einzudämmen. Jene werden nun aufgrund der erzielten Erfolge schrittweise gelockert.
Methods for equiping viscose fibers with optical brighteners and special wet chemical functionalizations, like hydrophobizing, developed in the laboratory and upgescalted in the industry. the physilal chemical properties of the products have been determined.
Wood K plus employees won the Georg Haberhauer Administration Award 2019 in collaboration with the Institute for Chemistry of Renewable Resources (BOKU).
Wood K plus wins Innovation Award of the Province of Upper Austria (OÖ Landespreis für Innovation) 2019
On October 24th 2019, the 26th Innovation Awards of the Province of Upper Austria were presented in the ORF Studios in Linz. For the second time after 2014, Wood K plus won the award for research institutes.
„OÖ Forschung im Bild“
DETERMINATION OF Y-VALUE AND XANTHATE GROUP DISTRIBUTION ON VISCOSE BY LIQUID-STATE 1H NMR SPECTROSCOPY
A New method for the determination of the γ-value and more importantly the distribution of xanthate groups on cellulose xanthate produced during the viscose process by liquid-state 1H NMR.
Survey of small and medium sized sawmills shows that the first level of digitisation is only partially reached.
The research results are basis for a 13 mio Euro investment and 25 new jobs.
Student Camp ,Biorefineries and Biobased Industrial Products' from 25.-28. February 2019 in Linz and Lenzing successfully completed
From 25.-28. January 2019, a student camp on the subject of 'Biorefineries and Industrial Processes and Products' was carried out at Wood K plus in Linz and Lenzing as part of the EU project Bioenergytrain. The participants arrived from 9 European countries, North America and Africa. It is worth giving a summary of the event from the point of view of students and organizers.
8.1.2019: Fully booked, Registration closed.
Cold tack of the adhesive is absolutely necessary in plywood production. Insufficient cold tack is usually seen as a typical adhesive problem and leads to complaints. An analytical method has been developed that proves, that many other factors also play a role. For example, cold tack decreases when the wood moisture content increases or increases with temperature. Based on the analytical data, a statistical model was build that predicts how cold tack reacts on the combination of many influencing factors. This model is used to educated plywood pro-ducers, leading to a reduction of failure in plywood production.
On April 27th, 2018 the workshop on Plasma Technologies - Current developments and opportunities for the future will take place in the Kompetenzzentrum Holz GmbH in St. Veit / Glan (W3C). The event will be organized as part of the INTERREG V-A Italy - Austria 2014-2020 funded project ICAP (ITAT1010) - "Innovation through combined applications of plasma technologies".
Hemp plants were utilized for constructing rotor blades for small wind turbines in order to build “green energy”-facilities consequently from a sustainable material.
Im Projekt BioReg erarbeitet ein Team aus den Bereichen Holzchemie & Biotechnologie und Massivholz & Holzverbundwerkstoffe des Kompetenzzentrums Holz gemeinsam mit 4 Industriepartnern wichtige Grundbausteine eines neuen, robusten Bioraffineriekonzeptes für die Behandlung biogener Reststoffe (wie z.B Grün und Strauchschnitt, Laub, Stroh u.A), um zukünftig eine verstärkte Nutzung biogener Rohstoffe zu ermöglichen und einen weiteren Schritt in Richtung Unabhängigkeit von fossilen Rohstoffen zu bewirken.
Im Zuge eines neuen Forschungsprojekts wurde für die Drechslerei Reiter eine Methode entwickelt, Holz, welches für die Herstellung gedrechselter Produkte für unterschiedliche Gebrauchs-, Schmuck- und Dekorationsgegenstände verwendet werden soll, durch gezielte Beimpfung mit pigmentproduzierenden Pilzen farblich zu variieren. Damit sollte für den Firmenpartner eine breitere verfügbare Farbpalette für seine Produkte ermöglicht werden. Fokus wurde hier vor allem auf neue Farbvarianten, Farbstabilität und Holzart gelegt.
Wie können leichtere Möbel und umweltfreundliche Verpackungen nachhaltig in Europa produziert werden? Das Projekt „Dendromass4Europe“ soll Antworten liefern. Ein Überblick über das neue Projekt des Teams Marktanalyse und Innovationsforschung (MAIF).
In 2017 a new project funded by the Kärntner WirtschaftsförderungsFonds (KWF) was launched on “Innovative, functional coatings and treatments on wood for smart, durable and eco-friendly applications” in the Kompetenzzentrum Holz in the research area Wood Carinthian Competence Center (W3C) in St. Veit / Glan. In the next two years, in cooperation with small and medium-sized enterprises in Carinthia, work will be carried out on the subject of coating and surface modification for wood, wood materials and fiber composites.
As part of the project Science4Girls, Dr. Gaby Schaunig visited at the opening event at the W3C in St. Veit an der Glan. Science4Girls is a mentoring program for girls.
The project "Let's process" was awarded 3rd place in the Carinthian Regional Prize in the category "Education, Science & Research".
Environmental assessment of bio-fibre reinforced composites during the innovation process – Life cycle analysis and Upscaling
Despite replacing fossil raw material, the environmental performance of bio-based fibre rein-forced composites is not per se more valuable-. Resulting from the change in material compo-sition, the manufacturing process needs to be adjusted, such as the injection molding forming process. Detailed analyses and comparisons with reference materials are necessary for the assessment of environmental performance, due to changed requirements for production pro-cesses, for material characteristics, as well as for end product and service life.
On April 21, 2016, the interim results of the qualification network "Fehra - Pinewood use" were presented in the “business centre of Lower Austria” in St. Pölten. The nine speakers had the task to summarise the input from 30 partners and the work of 22 workshops in just one afternoon.
In the furniture and flooring industry melamine decorative surfaces are used. In the first production step decorative papers are impregnated with melamine resins and industrially pre-dried in an impregnating channel. Tailored resins and their penetration behaviour thereby fix the final product properties. It is essential to know these properties – so on the basis of an objective method of determination we are able to predict this behaviour. This allows the use of new resins and the processing of difficult and sometimes old decorative papers. Thus an economic competitive advantage for the industrial partner is given.
Cellulose fibers find their applications in sensitive areas such as cosmetics, hygiene und medicine. Therefore the property softness is found among the fundamental quality parameters. So far, softness was determined by means of laborious panel test. Now, a more efficient method was successfully developed by the project team consisting of researchers from Lenzing AG and Kompetenzzentrum Holz GmbH.
In order to be free from dependency on fossil fuels such as coal, gas or crude oil, the energy industries have high hopes on wind power because it is sustainable and available in plenty. However, there is one hitch: Although the wind power plant generates renewable, green energy the plant is made from eco-unfriendly materials. The rotor blades of wind turbines are generally made from glass fiber reinforced plastics. After 20 to 25 years of service, the plant reaches its end of life cycle and in this context the disposal of the fiber- reinforced plastics is problematic.
Professor Alfred Teischinger, Institute of Wood Technology and Renewable Resources, recently welcomed in his role as Scientific Director of the Competence Centre Wood K plus the Federal Minister and Vice Chancellor Reinhold Mitterlehner at Wood K plus at St. Veit an der Glan.
The aim of this project is that children and teens can understand processes and the used “language” to describe them. They should learn and get curious as to which main parameters can influence a process to get the most efficient and sustainable ones.
As part of the project GEEWood “Gender Excellence at the Kompetenzzentrum Holz GmbH” Landesrätin Doris Hummer and Professor Sabine Hild talked to the female scientists and technicians about the experiences on their own successful career path.